Injection Moulding DIE Making Process Master Class TM

About the Master Class:

This course covers comprehensively about the injection moulding process in detail. Being said to be choosing materials for their own designs is very important when it comes to the industrial design aspect. That is why it is a default expectation of a studio that you know about materials and its manufacturing process at least a little. But sadly designers or not really that good in terms of materials and manufacturing process this is injection moulding process very very very important of choosing materials when it comes to industrial design aspects because 80% of our things what we have a room is made up of polymers and injection moulding method

Design philosophy:

As I used to say in my design courses, that design cannot be learned in the rot learning or Text book way of learning that you do through a chapter wise and remember some formulas that will yield you some solutions. Design is unique and when different people approach the same problems we will get different solutions based on the inputs that designer works on.

So design can be approached in the way of learning through the case studies and by doing action on your own to learn yourself.

Learning by doing and learning by action.

Benefits of Materals Injuction Molding Process With A Case Study

1. Technical details of injection moulding terminologies like parting line, gate, Runner, draft angle et cetera
2. Full technical understanding of how a injection moulding process works typically for automotive sector starting from hopper, screw design, injection pressure and how it is injected into the mould using the nozzle and run her every thing was discussed with the clear simple illustrations
3. How to design die brilliantly so that you could avoid parting lines by not putting on the top of the part which spoils the aesthetics predominantly. Many examples of plastic parts have been shown visually Like mouse example water bottle cap examples has been shown so that the parting lines could be planned well beneath the part so that the aesthetic look, fit and finish is not compromised to any extent
4. This quality of designing your part according to the manufacturing process is a skill that comes over by practice and continually interaction with the engineering team. No need to be a master in the injection moulding process or any other manufacturing process but certain things like basics of injection moulding designing of tool how part can be easily taken out from the tool by providing sufficient draft angle could be definitely learnt easily by continue discussion with engineering team or maybe watching the process very closely, that is what is mainly covered by showing physical design of a die design of a part and how to extract it out
5. Also how to design core pins which is very important for an injection moulding process when it comes to taking a hole in the parts
6. A discussion about how to interact with engineers and materials development team to confidently speak about the material choice and its manufacturing process in nutshell. It is a very important quality of a designer but many people are missing that is why I teach in my design courses about basic materials, manufacturing processes and its properties like this to make them sensitised
7. How to design die so that we can able to make a symmetric split of the party and it could be easily removed and the process of handholding has been shown in detail how it is being done in the olden days let’s say 15 to 20 years back how injection moulding process had been taken out in a small industry level